ELAS Ltd.

The technological constant

Yamaha Sigma production line G5S / F8S

Sigma G5S2 / F8S

Premium modular planter

 

Yamaha completes its portfolio with the Sigma series, developed in Japan but formerly known as Hitachi. Similar to the YSM20R, it is designed for high mix and/or high volume production without compromise. It is recommended for product scale production where a large number of valuable and complex parts need to be produced in the shortest possible time, even with a lot of changeovers. Both heads of the two-beam system are capable of picking up parts from either side, automatically changing nozzles and operating simultaneously at speeds up to 90000 CPH for the G5S2. In terms of part sizes, it can seat special designs from 0201mm up to 72 x 72mm or 150x26mm with up to 25um accuracy.

 

High-speed production is serviced in the background by a combination of SL Feeders (SuperLoading), Line Balance software, Auto Setup and ACV (Setup Verification). These are used to eliminate inefficiencies due to micro stops.

 

 

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  • Details
  • Parameters
  • Options
  • High-capacity 15-pipette high-speed rotary head
  • Flexible 3 pipette G5S2 Multifunctional linear head
  • 2 head design (G5S2)
  • 4 head design (F8S)
  • 0201 component planting
  • 150 x 26mm (H 25,4mm) parts (or 72mm x 72mm)
  • Overdrive axle system - both heads reach all feeder positions
  • Intelligent component training function
  • Handling large panels up to 610 x 510 mm
  • Insertion accuracy G5S2:
    • High-speed head: 0201 chip: ± 25 μm (3σ)
    • Multi-functional head: IC: ± 15μm (3σ)
  • Implantation capacity High-speed head x 4 specs F8S:
    • Dual lane 150,000 CPH (109,800 CPH IPC9850)
    • Single lane 136,000 CPH (87,400 CPH IPC9850)
  • Power supply: 3-phase AC200 V ± 20 V, 50/60 Hz
  • Size: L 1,280 x D 2,240 x H 1,450 mm

G5S

  • Panel size:
    • Single lane: min L 50 x W 50 mm - max L 610 x W 510 mm (option max L 1200 x W 510 mm)
    • Dual lane: max L 50 x W 84 mm - min L 610 x W 250 mm
  • Plug-in parts:
    • High-speed head: 03015 CHIP to 44 x 44 mm, max height 12,7 mm
    • Multi-functional head: 0201 CHIP to 72 x 72 mm, max height 35 mm, max 150 x 26 connectors
  • 120 Feeder space (8mm)

F8S

  •  Panel size:
    • Single lane: max L 330 x W 250 mm - min L 50 x W 50 mm (max L 381 x W 510 mm)
    • Dual lane: max L 330 x W 250 mm - min L 50 x W 50 mm
  • Plug-in parts:
    • High-speed head: min. 0201 CHIP max. 4.3 x 3.4 mm, max. height 2.0 mm
    • High-speed multi-purpose head: min. 03015 CHIP max. 33 x 33 mm, max. height 12.7 mm
  • 80 Feeder space
  • Deep pocket feeders, for very high parts
  • Planting products up to 820 or 1200mm long
  • Coplanarity unit for checking bent IC legs
  • Special nozzle, Special nozzle holders
  • Flux dipping station
  • Easy to change automatic tray dispensing system
  • Laser panel curvature compensation
  • Splice-free SL feeder
  • THT part seating and passive foot cutting

  • Part sizes that Sigma can fit

Videos

Yamaha Sigma series

High-end high-speed transplanters.