ECD OvenSENTINEL™

Intelligent Real-time Oven Monitoring

Introduction

ECD OvenSENTINEL™ is the ECD’s latest development for users of SMT production technology. Much more than a conventional reflow monitoring system. OvenSENTINEL is flexibly expandable and supports the achievement of excellent product quality through continuous process monitoring. The system scans the process at the level of in-process zone temperatures, printed circuit board and heat profile specification, ensures isolation of problems and allows data analysis to maximise the number of products that are sure to be good! For process specialists, with a customisable query interface, OvenSENTINEL provides the ability to detect what may seem like small defects. Analysis of macro data is a powerful aid for trend analysis and corrective interventions.

Thanks to the patented TrueProfile™ technology, the movement of PCBs and their impact on the oven can be tracked in real time. The ECD OvenSENTINEL operation is completely different and orders of magnitude more efficient than conventional systems, which scan the temperatures measured in the equipment at the inlet and outlet positions of the reflow oven and from this, assume a thermal profile for the reflow soldering process of the product. Unlike other solutions, OvenSENTINEL not only examines temperature and convection speed, but also all elements of the reflow process that may be affected.

Details

Dynamic measurement

  • Flexible data extraction that goes beyond standard metrics
  • Open architecture that is integration-ready for future measurement needs
  • Unique design allowing extended sensor types and measures along with density with location profile technology

Industry 4.0+

  • Industry accepted SQL database with mirroring, aggregation built in
  • Easy integration and full featured reporting delivers actionable data and deep analytics

Automatic heat profile recording

  • Auto start /arm/profile generation/product change over

Full product traceability

  • Local and remote database support
  • Dynamic and full featured traceability record
  • Freely configurable reporting (PCB, LOT, component,…)
  • Extended sensor inputs allows for monitoring of additional needed measures like O2

Continuous Quality Monitoring 

  • Precise PASS / FAIL for every board
  • Intuitive interface supports multiple lanes, ovens, and factories
  • Responsive and programmable event actions and notifications

OvenSENTINEL™ software

  • Continuous oven monitoring
  • Process Data Archiving and Playback
  • Automatic Statistical Process Control Charting
  • Out-of-Specification Alarm
  • Trusted traceability with patented TrueProfile™ technology

Product Options

  • External sensors can be added to the system via Modbus
    • frequency meter
    • external thermometer
    • humidity meter

Parameters

  • Sensors
    Custom Zone Thermal Probe per Oven Make & Model
    Optical Board Entry and Exit
    Inductive Conveyor Speed
  • Maximum probe temperature
    Flexible Probe: 350°C (662°F)
    Solid Probe: 350°C (662°F)
  • Display / Notification
    • Status Badge / Light Tower (Optional):
      Green: System In Spec
      Yellow: System Warning
      Red: Out-of-Spec Indicator
  • Dimensions
    Station (W x H x D):
    266.7mm x 241.3mm x 47.6mm
  • Station inputs (59 total):
    • Thermocouple (24):
      Type K, ± 2.0°C
    • Digital (7):
      Boolean: True/False (1/0)
      Frequency: 0-1 kHz ± 1 Hz
      Period: 0-10 seconds ±0.001 seconds
    • RS-485 (1):
      MODBUS protocol
    • RS-232 (2):
      ASCII

Image gallery

Product showcase videos

OvenSENTINEL

OvenSENTINEL

Monitoring the soldering process - 24/7 reflow monitoring system.

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