MEG automatic ultrasonic cleaning machines
Automatic water-based ultrasonic cleaning
Introduction
The KOMBI series offers modular ultrasonic cleaning systems designed for water-based cleaning processes. These systems consist of multiple integrated modules that combine washing, rinsing, and drying stages within a single automated solution, ensuring efficient and reliable operation.
MEG systems effectively remove a wide range of contaminants from industrial components and surfaces. Thanks to their multi-station configuration, they are ideally suited for complex cleaning applications and can accommodate different cleaning agents and drying technologies within the same process.
The cleaning program is fully customizable and storable, allowing operators to precisely adjust and control key process parameters, including:
- Cleaning time
- Basket movement speed
- Agitation intensity
- Drip-off time
- Temperature
- Ultrasonic cleaning parameters
For enhanced operational efficiency, the systems can also be equipped with remote monitoring and diagnostic capabilities, enabling fast troubleshooting, reduced downtime, and optimized performance.
Compatible Cleaning Chemistry
ZESTRON cleaning agents can be used in MEG ultrasonic cleaning systems, providing a highly effective solution for demanding industrial cleaning applications.
Details
Key Features
- Water-based ultrasonic cleaning technology
- Available with various ultrasonic frequencies
- Modular design with configurable washing, rinsing, and drying sections
- Automatic basket handling system
- Loading and unloading buffer zones
- Multiple basket size options
- Complete process control via an intuitive touchscreen interface
- Freely configurable and storable cleaning programs
- Adjustable cleaning time, basket movement speed, ultrasonic power, and temperature
- Automatic drip-off and basket tilting functions for optimized process performance
- Remote monitoring and remote service capabilities
- Maximum efficiency and reliability
- Exceptional versatility, enabling the processing of a wide variety of parts and accessories
- High cleaning performance
- User-friendly operation
- Low operating and maintenance costs
- Fully designed and manufactured in Italy
Main Application Areas
- Precision engineering and manufacturing
- Automotive component production
- Cleaning of electronic and electromechanical assemblies
- Aerospace components
- Medical device manufacturing
- Metalworking and machining facilities
- Industrial processes with stringent cleanliness requirements
Options
Customization & Configuration Options
- Configurable number of washing, rinsing, and drying stations
- Multiple cleaning chemistries can be integrated within the same system
- Various drying technologies and process configurations available
- Custom-designed baskets and workpiece holders
- Optional rotary basket cleaning system
- Integration with production tracking and data acquisition systems
- Industry 4.0-ready architecture for seamless digital manufacturing integration
Parameters
Technical Specifications
- Cleaning Technology: Ultrasonic cleaning
- Tank Sizes: Available in various tank dimensions to suit different production requirements
- Process Medium: Water-based cleaning solutions
- Process Stages: Washing, rinsing, and drying
- Spray-under-Immersion: Optional recirculation system for enhanced cleaning performance
- Filtration Systems:
- Mechanical filtration
- Chemical filtration with ion-exchange and activated carbon filters
- Control System: Touchscreen HMI (Human-Machine Interface)
- Program Management: Creation, storage, and recall of custom cleaning programs
- Maximum Standard Basket Size: 680 × 500 × 350 mm
- Maximum Basket Load Capacity: 150 kg
- Custom oversized baskets available for larger components and specialized applications
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